It Starts With a Plan
Every knife begins with a purpose. Is it meant for the field, the kitchen, or everyday carry? The intended use determines the blade shape, size, steel type, and whether the knife will be built with a full tang or hidden tang. Handle materials, guards, and overall balance are all considered at this stage to ensure the knife performs the way it should.
Shaping the Blade
With the design in mind, the blade begins as a billet of steel. Depending on the knife, this may involve forging or stock removal. The rough profile is cut from the steel and refined before the blade is heat treated—one of the most critical steps in the process—giving the knife the strength and edge retention it needs.
Grinding and Refinement
Once heat treated, the blade is carefully ground to form the bevels and cutting edge. This is where the knife truly begins to take shape. Details like choils, swedges, and final blade geometry are refined to create a knife that performs well and feels right in the hand.
Handle and Final Finish
The final step is fitting and shaping the handle. Traditional materials such as hardwood, brass, and stainless steel are carefully fitted to the blade and shaped by hand. The knife is then finished, sharpened, and inspected before leaving the shop—ready to be used, carried, and relied on for years to come.